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It wouldn't have been terrible to travel in the van as is. There is something charming about the original decor and as someone who is in love with the vintage aesthetic, I want to be sure anything we do is a compliment to that sentiment.
The door panels were in poor shape. The veneer covering was pealing in many places and it just looked shabby. We had a picture in our mind of turning them into something really fun and special and thought this would be one low-cost way to put our own touch on the van.
You can see where the veneer is pulling away and that the panel itself is a bit chipped up. Definitely time for an upgrade! |
Stepping into Fabricland is like stepping into another dimension. There's a whole sewing culture that we're completely unfamiliar with and our strange project...well...the woman helping us had a hard time getting her brain around what we actually needed.
When we first started wandering through the hundreds of choices, the orange drapery caught our eye because it was staring at us from its roll on the rack. Literally. "It's got eyes," Scott said. We both liked the colours and the pattern, but because it was the first thing we noticed, we continued on. We eventually settled on an outdoor fabric because we thought it would be easier to keep clean. It was an orange and white zigzag and was kind of a safe choice. (Or as safe as you can get when orange is involved.) It turned out there wasn't enough for what we needed and it took us no time at all to agree: the eyeballs win!
Of course, there aren't actually eyeballs on our fabric — but once you see something it's hard to unsee it. (Like the bathroom paneling in my childhood home. There was one knot that looked like a woman holding a baby and no matter how I tried to not see it, they were always watching me when I went in there to do my business. 😳) So whether you see eyes or not, we feel really good about our choice. I'm so glad the zigzag didn't work out. It wasn't really what I'd envisioned and I know I'd have regretted it had we gone forward. But our final choice? Whew! So happy! (I couldn't find the same pattern we chose online, but I did link up a couple other hippie-inspired options by the same company, Mill Creek, at the bottom of this post.)
Confession: we were a little surprised by the cost of the fabric and quilt batting is certainly NOT cheap either. But was it worth it for the change it brought to the interior? OH YES! |
How to update your van door panels (like we did)
You Need:
- 1/4" mahogany plywood sheet
- pencil
- skill saw
- drill
- sandpaper
- quilt batting
- fabric
- sewing scissors
- spray adhesive
- We began by removing the existing panels and using them as templates to cut out new pieces from a sheet of 1/4 inch mahogany plywood. All edges were sanded smooth so there would be no catches when we wrapped them in fabric, and holes were drilled in the same spots they appeared on the original panels.
Using the old panels as templates for the new ones Cutting out the new panels Drilling holes to make installation easier - We lay quilt batting flat on a table, lay a template on that, and then cut out around it, leaving about an inch excess for wrapping.
- Using a spray adhesive, we attached the batting to the front side of the template, and wrapped the excess around to the back, again attaching with spray adhesive.
A note about spray adhesive: wear gloves! My fingers were a wreck after this project - though I was able to get all the glue off using baby oil. - We followed the same procedure for the fabric. We were sure to line up the straight edge of the template with the straight/factory edge of the fabric to ensure our pattern stayed straight. Spray adhesive worked wonderfully here as well. We were sure to pull the fabric as tightly against the batting as we could to achieve a clean look with crisp edges.
- We reattached the panels. We could feel the pre-drilled holes through the fabric and so we knew where to put each screw. It was a bit of a battle to re-attach to the doors because the thickness of the fabric - especially in the corners - was hard to push through. But it was definitely worth it in the end.
We are so happy with how it turned out and feel like that change along has had a huge impact on the hominess inside.
Next steps?
We're installing a new floor and recovering(ish) the back seats. Ish because I'm cheating and not doing a "proper" recover. One: because I don't really know how. And two: because we need it ready for our first trial camp next week! So excited to try sleeping in this thing!